Toroidal transformer core manufacturer and supplier 2022
Top transformer cores manufacturer right now? Transmart Industrial’s nanocrystalline core series include multiple types , For example, nanocrystalline cut cores,nanocrystalline toroidal cores,nanocrystalline tape wound cores,nanocrystalline powder cores, etc.Good materials, advanced production technology, and fine manufacturing techniques are used in the production of nanocrystalline core. Transmart nanocrystalline core suppliers & manufacturers designs transformer core material with to keep it outstanding among similar products. Discover additional details on magnetic core manufacturers. Transmart electrical steel suppliers & manufacturers offer a variety of solutions based on soft magnetic materials. The soft magnetic materials series has become a hot product of Transmart Industrial. In this category you will find different kinds of soft magnetic materials that we produce, including traditional Electrical steel ( Silicon steel) raging from 0.05mm to 0.50mm thickness, latest high performance materials of Nanocrystalline foil and Amorphous ribbon.
We know that the actual transformer always works in AC state, and the power loss is not only on the resistance of the coil, but also in the iron core magnetized by alternating current. Usually, the power loss in the iron core is called “iron loss”. The iron loss is caused by two reasons, one is “hysteresis loss” and the other is “eddy current loss”. Hysteresis loss is the iron loss caused by the hysteresis phenomenon in the magnetization process of the iron core. The size of this loss is directly proportional to the area surrounded by the hysteresis loop of the material. The hysteresis loop of silicon steel is narrow, and the hysteresis loss of transformer core made of silicon steel is small, which can greatly reduce its heating degree.
Hysteresis loss is the iron loss caused by the hysteresis phenomenon in the magnetization process of the iron core. The size of this loss is directly proportional to the area surrounded by the hysteresis loop of the material. The hysteresis loop of silicon steel is narrow, and the hysteresis loss of transformer core made of silicon steel is small, which can greatly reduce its heating degree. Since silicon steel has the above advantages, why not use the whole silicon steel as the iron core and process it into a sheet? rolled silicon steel sheet is selected. It is cut into long pieces according to the size of the required iron core, and then overlapped into “day” shape or “mouth” shape. In principle, in order to reduce eddy current, the thinner the silicon steel sheet, the narrower the spliced strip, and the better the effect. This not only reduces the eddy current loss and temperature rise, but also saves the material of silicon steel sheet. But in fact, when making silicon steel sheet iron core. Not only from the above favorable factors, because making the iron core in that way will greatly increase the working hours and reduce the effective section of the iron core. Therefore, when making transformer iron core with silicon steel sheet, we should start from the specific situation, weigh the advantages and disadvantages and choose the best size.
Amorphous Core is preferred choice for transformers required low losses at high frequency. We have amorphous c-cores,amorphous ribbon cores,amorphous cut cores,amorphous core transformers . Please find out more about crgo core material. There are 50% and 80% nickel iron materials available, in which we manufactures Mumetal Toroidal core and Mumetal C-core, for the applications in high quality Current Transformers and power supplies industries. See even more details on https://www.transmart.net/.
Working magnetic flux density of Fe based amorphous alloy core: 1.35t ~ 1.40t, 1.6T ~ 1.7t for silicon steel. The weight of iron-based amorphous alloy power frequency transformer is about 130% of that of silicon steel power frequency transformer. However, even if the weight is heavy, the loss of iron-based amorphous alloy for power frequency transformer with the same capacity is 70% ~ 80% lower than that of silicon steel. Considering the loss, the total evaluation price is 89% The ability of Fe based amorphous alloy to resist power waveform distortion is stronger than that of silicon steel.
At present, up powder core occupies the main share in the high-end market. However, due to the complex manufacturing process of M, that is, powder core and the noble price of raw materials, the price of powder core remains high and the scope of application is restricted to a certain extent. In recent years, iron-based nanocrystalline soft magnetic powder core has attracted much attention because of its low price, simple preparation process and excellent performance. Its research is quite active, which is expected to replace the local use of up powder core and be applied in the field of high frequency.
