Automatic biscuit production line factory today

Automatic biscuit production line factory today

Complete biscuit production line manufacturer and supplier today? Biscuit production line used for automatic making biscuits. Whole line including raw material handling, dough mixing, biscuit forming, biscuit baking, biscuit cooling, biscuit sandwich, and biscuit packing, etc. Available for one kind of biscuit made by using one production line, or a variety biscuit made by using one multifunctional production line. Normally can divide into 2 kinds(according to soft dough biscuit or hard dough biscuit). Specifically divided into 13 kinds(according to finished product). See extra info on biscuit making machine. Golden Bake was founded by a biscuit line engineer and a biscuit master in 1999. With a vision to be the most completely automatic biscuit production line system supplier in this field, our team has been extending to 280 employees. Now Golden Bake is the top biscuit machinery manufacturer in China.

The raw material auto-dosing system is placed at the upstream of biscuit production line . The system can ensure that the main material in your formula can be set at the point of time, at right dose, and added to the correct production process. For the feeding, we utilize the Complete self-suction feeding technology. It is equipped with Vertical dust-free integrated machine for sugar crushing, mixing, storage, metering and discharging, it is Designed especially for sugar crushing in baking industry. What’s more, with the efficient and durable negative pressure dust-free handling technology, our silo system has unique design of fast detachable filter device, which can clean quickly without dead corner.

Due to the limitation of plant area, or the variety of goods produced.Turning machine has become an indispensable part of automatic production.But there are four problems with conventional turning conveyor. First is time of assembly. Conventional turning conveyor have complicated structure, need two workers use at least 5 hours to replace the PU belt. It need take too much time for assembly. And will waste high downtime cost. Second is maintenance cost. Conventional turning conveyor with many parts and complex structure incurs never-ending costs of replacement parts,labor and downtime. Third is hygiene & safety. The falling of worn and broken parts,lubricant infiltration etc, cold cause food pollution and safety issue. Fourth is service life. Unscientific type of drive makes PU belt stress state uneveness, which would directly shorten belt service life.

To get good quality dough the hard dough is usually mixed on vertical dough mixer. Two or three paddle machines are used with high mixing speed, 25rpm. The high but gentle mixing action incorporates the ingredients well without undue work input at the sponge stage. The yeast should be dispersed in water before feeding to the mixing tub. The dough is mixed to a temperature of 30~35C, which is the optimum temperature for the action of the yeast. The sponge is fermented for 12hours at a temperature depends on the biscuit master. During this time the pH value will change from about 5.5 to 4.0 and the temperature of the dough will increase. After the fermentation of the dough, the dough tub is taken back to the mixing room. The additional ingredients for the dough are added, including the sodium bicarbonate. Gentle, slow speed mixing is required until homogeneous dough is made. Over-mixing will reduce the spring and give a hard, tough product. After mixing, the dough is returned to the fermentation room for up to 4 hours. With the addition of soda, a large change in the pH occurs and the dough will reach a pH of over 7.0.

Dough forming machine section is mainly used for forming the dough. Different biscuit uses different forming section. The forming machine used is also different. The forming of hard dough biscuit is much more complicated than soft dough biscuit. Dough shaping machine used is different. Soft dough biscuit forming by the rotary moulder. The dough should be fed very evenly and consistently to the hopper of the rotary moulder, maintaining an even level across the width of the machine during the production. See even more info at foodsmachine.net.